Wednesday, 7 December 2011

Inks

AlternativeApplicationsP2 BenefitsOperational AdvantagesOperational
Disadvantages
CostProduct QualityLimitations
Vegetable Oil Heatset InksLithographic web pressesReduced VOC emissions and worker exposure to petroleum oilsLess ink build-up; greater stability; increased flexibilitySlower drying time; poor drying can result in set-off, marking and poor rub resistanceNo capital cost; ink cost can be 5%-8% higherSimilar qualityHeatset requirements limit replacement of petroleum oils; ink dryer contributes to VOC emissions; ink waste may still be hazardous
Vegetable Oil Non-heatset InksLithographic non-heatset web and sheet-fed pressesReduced VOC emissions and worker exposure to petroleum oilsCan provide better print quality, brighter colors, better pickup and transferSlower drying timeNo capital cost; ink cost slightly higherSimilar quality; brighter colors and improved clarityUsually some petroleum oils; ink waste may still be hazardous
Vegetable Oil Newspaper InksLithographic web pressesReduced VOC emissions and worker exposure to petroleum oils; 100% replacement o petroleum oils possibleBetter color reproduction; better color control; less rub-off; less tendency to build up or skin over; greater stability; smoother flow; better coverage; greater ink-water balance parameters permit greater flexibilityUsually slower drying timeNo capital cost; higher ink cost may be offset by reduced newsprint spoilageHigher quality color printing; similar quality black printingMay contain some petroleum oils; ink waste may still be hazardous
Vegetable Oil Form InksLithographic non-heatset web pressesReduced VOC emissions and worker exposure to petroleum oilsSmoother flow; better coverageSlower drying timeSlightly higher ink costHigher quality color printingMay contain petroleum oils; ink waste may still be hazardous
UV Curable InksLithographic web and sheet-fed pressesNo ink-derived VOC emissions or worker exposure to petroleum oil; reduced process wasteNo ink drying on press reduces frequency of press cleaning; rapid curing; no set-off; no need for ventilation of printed sheets
Capital equipment cost; high ink cost; lower energy use than thermal drying; increased productivityGood gloss and durability; print quality may be less clear; possible adhesion problems on some materials (aluminum, steel, some plasticWorkers must be protected from UV light; some toxic chemicals in inks; may cause skin sensitivity; ventilation needed to reduce ozone buildup; paper difficult to recycle
EB Curable InksLithographic web and sheet-fed pressesNo ink-derived VOC emissions or worker exposure to petroleum oil; reduced process wasteNo ink drying on press reduces frequency of press cleaning; rapid curing; no set-off; no need for ventilation of printed sheets
Capital cost; considerably higher ink costPrint quality less clearWorkers must be protected from EB light; some toxic chemicals in inks; may cause skin sensitivity; often degrade paper; paper difficult to recycle
Water-Based InksFlexographic and gravure pressesLittle or no ink-derived VOC emissions or worker exposure to alcohol; replacement of solvent-based cleaners and fountain solutions with safer substitutesHold color and viscosity longer during press runs; more coverage per pound of ink; reduces the need for make-up solvent during printingMore frequent equipment cleaning; less forgiving of equipment imperfections, may cause paper curl

May require new capital equipment; greater energy use; reduced hazardous waste disposal and liability costsSimilar quality with new equipment; low ink gloss on porous substratesMay contain low level of solvent; ink waste may still be hazardous; greater energy use for drying
















Shown here is a chart, which explains the advantages and disadvantages of different inks, it also explains the costs of different inks. Reading the table is also shows some of the hazards which are involved for workers who create the inks. For my packaging if printed I would consider using vegetable inks, as they are more eco friendly.

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